rhythm 2.0 Production Planner & Scheduler handles all the nuances of complex processes within factories for a variety of industries like Steel, Oil, Pharma, FMCG, Auto etc. It optimizes batch utilization, loading and sequencing across all processes and equipments and maximizes both asset utilization and timely deliveries at the same time.
Average Improvement in Order Fulfilment time
Higher Asset Utilization and OEE
Average Lower lead-times and Plant Inventory
Visibility of Order Status for Long term
Average Improvement in Order Fulfilment time
Higher Asset Utilization and OEE
Average Lower lead-times and Plant Inventory
Visibility of Order Status for Long term
Key Features
- Order Promise for Enquiries - Generates Promise dates against requested date based on the current Order booking, Enquiry Size and based on the Plant Capacity.
- Simulations & Impact Assessment - Simulates the Impact of booking Orders on existing Orders in real-time. Ability to carry out What-If Scenarios.
- Single Step Production Plan - Generates End-to-end Production plan across multiple processes in one step. Synchronizes and balances capacities across processes and maximizes Asset utilization.
- High Priority Rush Orders - Ensures that High Priority Orders are done on time. Assesses the impact of booking High Priority Orders on other Orders.
- Detailed Schedules - Generates production schedule for all the equipments with production sequence on each equipment. Ensures grouping of similar products to maximize productivity and at the same time ensures timely delivery of Orders.
- Multi-Equipment Plan - Distributes load on multiple equipments based on the equipment capacity and equipment constraints.
- Campaign Planning - Plan campaigns on multiple equipments based on multiple attributes.
- Complex BOM - Can handle Multi-Level and Branched Out Bills Of Materials and generate Material constrained Plans.
- Constraints - Handles constraints like Routing constraint, changeover constraints on equipments, availability & maintenance constraints.
Deliverables in a Snapshot
Some Case Studies
A producer of Steel Slabs, Plates, Coils & Finished Products with over 5 Mio Tons capacity completely automated and optimized Production Planning, Scheduling and Execution to save over USD 10 million annually and Improve Delivery Performance by over 10%.
A complex Lubricant Manufacturer with over 15 Blenders and 25 Filling lines optimized detailed Factory Scheduling to improve Plan adherence by over 8% and On-time delivery by over 12%. Understand How...
