Tracks production and quality at all stages in real time and gives full visibility of Order and Material Status. Integrates with Level 2 or IOT systems and helps in real-time production or quality decisions. Integrates with Plant specific detailed Schedulers and ensures high Production Compliance and OEE.
Key Features
- Automated Plants - Integrates and downloads schedule and other Parameters to Level 2 (HMI, SCADA, IoT Systems etc.). Fetches & validates Actual Production Results (PDO) from Level 2. Manual Production Capturing Option for each process in case of missing Level 2 Systems.
- Genealogy - Tracks Genealogy from RM to IM to FG to track the source of defect, identify Area of Improvements and resolve Customer Complaints.
- Real-time Plant Status - Tracks Inventory, Order Progress Status, Genealogy, Production defects, delays, stoppages, yield and production losses etc. and gives visibility from Shop-floor to Top-floor.
- Manufacturing Intelligence - Intelligent auto diversion options to enable optimal shop floor decisions in real time & reduction of free inventory.
- Quality Management - Quality Tracking to capture and validate results. Captures comments, specifications, recipes, and procedure documents. Provides real-time trends, statistics, and notifications to control quality levels.
- Batch Analysis - Provides Batch analysis of scheduled and completed recipes and generates electronic batch records to help increase the overall quality and consistency of products.
Deliverables in a Snapshot
Some Case Studies
Full Scale Implementation of MES for a 5 million ton Integrated Steel Plant with Steel Melt-shop, Hot Strips, Plate Mill and finishing lines to ensure 10% lower Inventory, 5% higher uptime and 5% better delivery performance.
End to end MES implementation along with other Planning modules to enable a completely automated and optimized Integrated Steel Factory with flat and long products.
